CNC engraving machines work great
for when you want to engrave into metals with cuts more than a few thousandths
deep. This is opposed to the process of burnishing or dragging on metals. Using
CNC engraving machines to engrave into metal presents end users with a variety
of options to consider prior to production. When using CNC engraving machines
to engrave into metal, first think about how you are going to hold the
material.
Engraving into metal will most
often exceed the strength capacity of tape or holding mats. Ideally, you want
the holding device to completely keep the material from moving as well as be
easy to use. You need to be able to set and move the material as efficiently as
you can without sacrificing your hold or damaging the material. If you're using
CNC engraving machines for highly competitive work, you really should design a
custom jig that's specific to that job.
A good jig will allow you to
quickly, easily and accurately place the material for multiple engravings of
the same job. It's worth spending some extra time and money creating a jig that
makes it easy to hold and remove the material. Engraving into metal quickly
eats up cutters. You really should use standard engraving cutters that are
designed for engraving metals. Double ended, double fluted end mills work best.
You'll find end mills deliver a
much superior quality and are easy to use. No matter which style of cutter you
use, keep many duplicates on hand for replacement of broken cutters and
re-sharpening. If this is a big part of your business, do yourself a favor and
purchase your own cutter sharpener. Definitely use a cutting fluid. Using a
cutting fluid to lubricate the cutting surface will help to cool and protect
your cutters.
This also helps produce a smoother
finish to the cut. Mystic Metal is a great cutting fluid that's available
through most suppliers. Arming your CNC engraving machines with a collect
spindle is essential for this type of engraving. You'll notice that standard
top load spindles don't have the support necessary at the bottom of the
spindle, causing the cutter to chatter under large engraving loads. This
severely limits your engraving quality as well as damages the machine.
It is a good idea to use a slower
Z-axis speed when engraving stainless materials. This gives the cutter time to
fully penetrate the material to the desired depth before moving laterally. You
can always adjust the speed of the Z-axis during production for the CNC
engraving machine as needed. Rotary engraving on stainless steel is a
challenging application with CNC engraving machines.
Yet stainless steel is a
frequently requested material due to its low maintenance, heat resistance and
inert properties. It's critical that those using CNC engraving machines
understand that planning the production of the job is very important. Using the
proper tools and fastening devices can make a project run efficiently and
effectively.
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